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TAISEI KOGYO (THAILAND) CO.,LTD.
Production and sales of metal injection molding (MIM) parts

Metal injection moulding, MIM

We accept trial to mass production of precise complicated designed product using our μ-MIM® technology

This planetary helical gear, which is on the fingertip, is 2.5 mm height and diameter. And the internal helical gear, containing the 4 gears of 2.5 mm helical gear, the internal diameter is less than 10 mm. This internal helical gear has the lit at the bottom side, thus it is impossible to compose by machining. 
We are capable to mass produce those gears a few million pieces per month, while the machining is 30,000 to 50,000 pieces per month.
Surely, we accept not only these special gears production but also the complicated designed small metal component mass production using our μ-MIM® technology.

Please contact us if you are struggling to realise mass production your product, to reduce processing cost, or if you are not satisfied present MIM production. ​⇒More details

 Micro Metal Injection Molding Technical  Newsletter Vol.5 

Success in micro nozzle mass production made of difficult-to-machine material


In general, high dimensional accuracy of taper, curve design and smooth surface are required in small nozzles, especially the ones used in gasoline or diesel engines. Those nozzles directly inject fuel into the cylinder thus, the spray characteristics affect the fuel consumption or other performance directly. The optimum flow path design obtained from numerical calculations or other simulation is generally introduced, however, it is very difficult to realise the design in mass production. Moreover, if the nozzle diameter is less than 1 mm it is difficult to mass produce even the simple straight hollow design due to the very short cutting tool lifetime.

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►High precision and
high quality tolerance


The requirement of micron size MIM components is increased rapidly. We are capable of controlling the tolerance of ±0.1%, shape stability and total inspection.

►Few dozen components
to mass production


MIM has high degree of freedom in shapes and materials thus we would be willing to accept orders from small trial lot to mass production. Please do not hesitate to consult us concerning your component production.

►Improving the cost
performance


Our MIM technology gives integral moulding of complicated shape, free-form surface moulding, and composite materials moulding which would offer you several profits including decreasing processing time and number of processes.


Applications


Medical; endoscope, inspection machine, implant        
Precision machine; camera, mobile phone, wristwatch        
Machining centre; gears, industrial tool, gas turbine, bearing 
Automotive; filter, actuator
Electronic; OA machine, peltier (thermoelectric) device

 


More details→"Our Technology" page


Manufacturing


We will configure our manufacturing line according to your request from wide variety in small quantities to mass production.

We deliver the products with our rigorous quality control standard.


More details→"Manufacturing" page


Latest Update 25 Oct 2018
CATEGORY
Special Process
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