Metal surface-hardening treatment for various types of molds and parts.
 |
Life Up of Various Dies !! |
What is New KANUC Processing? |
Extensively used for longer life and wear resistance of large-sized diecasting dies to super precision plastic molds. Also applicable to stainless steel components.
|
Features
|
||||||||||
|
Intended use ■ Improved heat check resistance |
Applicable field ■ Various die castings |
Main usage example ■ Various die casting molds |
||||||||
|
特徴
■ 耐ヒートクラック（チェック）性に優れています
■ 溶接作業が問題なく行えます
■ 靭性を損なうことなく、繰返し処理が可能です
■ 他処理との複合処理が可能です
|
||
|
使用目的
■ 耐ヒートチェック性向上
■ 離型性向上
■ 耐摩耗性向上
■ 摺動性向上
|
適応分野 ■ 各種ダイカスト |
主用途例
■ 各種ダイカスト用金型
■ 各種ダイカスト用の構成部品
■ 射出成形用金型
■ 射出成形用の構成部品
■ プレス成形用金型
■ 熱間、温間鍛造金型
■ ゴム用金型
■ 耐摩耗部品
■ 高合金鋼の刃物類
|
New KANUC for die casting |
Comparison of heat check after 16,000 shots of aluminum wheel products (casting method: PF method)
| No treatment | new KANUC processing |
New KANUC for injection molding |
| Resin Used | Mold Material | Traditional Situation | Measures | Status after process | |
|---|---|---|---|---|---|
| Company A | 40% glass added to PC | PX5 | After plasma nitriding Manual polishing due to size change and rough skin |
New KANUC | No size change, no manual polishing required |
| Company B | glass on nylon 10-25% addition |
NAK55 | For ultra-precision parts Surface treatment cannot be used |
New KANUC | 4-6 times longer lifespan |
| Company C | Added 40% PPS glass | STAVAX | ASP23 with PVD (TiN) 15,000 shots |
New KANUC Change to STAVAX |
4x 60,000 shots |
| Company D | melamine resin | STAVAX | 50,000 shots for Cr plated products Galling and breakage occurred. |
New KANUC | Extends life to 140,000 shots |
| Before treatment | After treatment |
New KANUC for SUS/Press |
| Applicable Parts | Material | Process | Lifespan | Improvement Measures |
Result/Lifespan |
|---|---|---|---|---|---|
| SUS material pipe | SUS304 | No treatment | Hole in 2 months | New KANUC | Used for 1 year |
| SUS material chain | SUS303 | No treatment | Worn out in 1 month | New KANUC | Used for 6 months |
| punching punch | Carbide G3 | No treatment | 30 million shots | New KANUC | 60 million shots |
| spring lock punch | powder high speed steel | No treatment | 200,000 shots | New KANUC | 500,000 shots |
| Core for powder molding | SKD11 | No treatment | 500 hours | New KANUC | 1,000 hours |
| paper slitter knife | SKH51 | TiN | - | New KANUC | 3 times more than TiN |
| paper strainer | SCS | No treatment | - | New KANUC | 4 times more than untreated |
| Trimming knife for AlDC | SKH51 | No treatment | - | New KANUC | 4.5 times that of no treatment |
| Alumina powder classification jig | SUS304 | No treatment | Unusable in 1 week | New KANUC | 2 months |
| Grinding screen | SUS304 | No treatment | Worn out in 1 week | New KANUC | 4 weeks |
| valve case, ball | SUS316 | No treatment | Worn out in 3 weeks | New KANUC | 3 months |
