Lost Wax Precision Casting - MIM (Metal Injection Molding)
Digital Casting
Digital Casting
What is Digital Casting?
Digital casting method uses resin 3D printed models instead of wax models in the lost wax process.
Since wax model is not utilized in this method, there's no need for a mold. As a result, small quantities can be produced from just one piece.
Features of our Digital Casting
Quantity
Small lots (one to five pieces)
Shape
Approx. Max Size 400 cubic mm, Complex shapes that are difficult to create with molds can be produced
Material
Various types of steel, stainless steel, and aluminum
Casting surface
Dependent on the accuracy of the 3D printed model, stacking is visible.
Accuracy
Low precision because it depends on the precision of the 3D printed model. If accuracy is required, additional machining may be necessary to achieve the required dimensions.
Digital Casting Manufacturing Process
1. 3D printing
Create resin model by 3D printer
2. Ceramic coating
Coat about 4 to 6 layers of ceramic liquid and powder on the wax tree.
3. Mold firing
Burn out the 3D printed model by heat completely, and sinter ceramic mold.
Notes on Digital Casting / Silicone Rubber Casting
1. Dimensions
The dimensional precision required for industrial products may not be achieved since it depends on the accuracy of the 3D printed model. As a countermeasure, additional machining may be necessary to achieve the required dimensions.
2. Casting Surface
Surface roughness also depends on the accuracy of the 3D printed model, so it is not equivalent to lost wax products.
3. Materials
Not all 3D printed models are suitable for use in digital casting. Some materials may not work well due to issues like residue or expansion during combustion.