Application

Impulse welder

► Plastic + Plastic, or metal / printed circuit boards, rubber, etc. (dissimilar materials)

　Features： ■This is the most basic: welding is possible even if a and b are different materials.
　　　　　　 ■Low welding pressure leaves little impact on the surface.
　　　　　　 ■After the welding head is molded, the strength is raised with sufficient heating.

Applications

Automotive
Tail lamps, high-mounted lamps, trunk side, side mall, dashboard (meter panel, shift bar, steering wheel cover), seat peripherals

Electric
Cell phone cases, digital camera parts, digital appliances (board-fixed)

Precision parts
Camera lens parts, electronic parts

► Plastic + Plastic (same materials)

　Feature： ■Welding deeply and melting all the way to plastic a lets plastics a and b bond
　　　　　　　and create good sealing characteristics.

Applications

Automotive
Door trim, Deck side trim, Pillars

PC
Computer mice

► Plastic + wire mesh

　Feature： ■Welding can be done without making holes in wire mesh.

Applications

Automotive
Cowl louver mesh

Other
Mesh filter attachments

► Plastic + Nonwoven fabric

　Feature： ■Welding can be accomplished by putting plastic in the fiber and melting over it.

Applications

Automotive
Nonwoven fabric attahced to the inside surface of door trim Nonwoven fabric attahced to the inside surface of pillars (Even PET and Thinsulate can be used)

► Plastic + Membrane filter

　Feature： ■Welding can be accomplished by applying heat directly from the top of the filter.

Applications

※Parts that require waterproofing, but also demand ventilation and need to be able to let air out.

Automotive
ABS (antilock brakes), Motor parts, Electronic parts

► Hole sealing

　Feature： ■Holes for outlets for blow molding and such can be sealed.

Applications

Blow molding outlet
Relay cases
FFS method electrode hole processing

► Flathead tip welding

　Feature： ■Flathead tips can be crimped so as not to extend heads beyond surfaces at hold points or C-surface cutting.

Applications

Iron boards attached to the backs of keyboards
Terminals attached to batteries

► Embedding

　Feature： ■Flanged nuts can be embedded and holes sealed.

Applications

Cell phone case

► Lens periphery crimping

　Feature： ■The circumference ribs around lenses can be fixed with thermal crimping(No rattling or rotation occures.)

Applications

Camera lens
Metal part fixture

► Nut press fitting

　Feature： ■Welding can press-fit bit insert nuts using impulse.

Applications

Automotive
Intake manifold, Air filter

Electric
Audio products, etc.

Flat fusion system

► Good for product wich requires sealing

【1】Set conductive heating element between thermoplastic parts and apply current to generate heat which fuse and bond the plastic parts.
【2】Between the parts achieve a perfect hermetic seal which afford something extra other bonding process cannot create

Applications

■Battery pack case
■Bathroom remote controller panel
■Washing machine parts
■Water supply pipe
■Printer toner case
■Door molding　etc

Sample