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Silicon nitride type immersion heater Patent pending

SIAM SANKO Group is responding to the global trend of energy conservation and CO2 reduction.
Using over 30 years of experience in electric heaters,
we have developed a high-performance heater that can be immersed in molten metal.
​We have developed a 3-phase immersion heater with rated voltage.

It realizes hybrid heating of molten nonferrous metals, contributing to energy savings and CO2 reduction.

 

  Advantages of using this system

The quality of the molten metal is good because the water temperature does not reach high temperatures due to direct heating.

Energy-saving when used in combination with gas.In some experiments, overall fuel consumption was halved.

The temperature of the holding chamber is kept low and the operating time of the preheating burner is shortened.

You can directly control the temperature at the outlet, so the water temperature is stable and the quality is stable.

Easy to install on current equipment

Reduces the combustion time of the burner, which reduces CO2 and reduces the generation of oxides.

The amount of flux consumed is reduced because the generation of oxides can be reduced.

The heater is nichrome based and has a 3-phase power supply, which reduces initial equipment costs.

Until now, there was no heat source that put heat into the pumping part, but this is now possible with the new heater.

  Configuration of this system

Silicon nitride type immersion heater
High output immersion heater for aluminum

〇Power supply can be 3-phase at any voltage.
〇Since it is connected to the control panel by a connector, it can be easily replaced.
〇The outer tube of the main body is made of silicon nitride with good thermal conductivity and is less likely to corrode even molten aluminum.
〇Special nichrome electric heater is embedded.
〇Integrated unit type allows for easy removal and installation.
〇Equipment costs are lower because the control is SSR control.
​〇The shape corresponds to the shape of the extrusion, and it is possible to design freely including the electric capacity.

Holding furnace, electric furnace, crucible furnace

Pot furnace for holding chamber

​▲Click to enlarge image▲


Cable part

〇Easy to carry
〇Connect the power and it will start working immediately
〇Immersion heater and control box have connectors Easy to connect as it is connected with a cable Removable


Control box

Model

SHA

input voltage

200V single phase, 200V 3-phase, 380V 3phase

maximum load

5KW、8KW、10KW、12KW、16KW、20KW~30KW

maximum current

standard is 30A

Temperature control

digital display

Control method

SSR PID control(ON/OFF)

sensor

K thermocouple sheath material Nyrobell φ3.2

Special note

With integrated electricity meter

weight

Approximately 12kg (for 30A)

Operating temperature

5℃~40℃

External dimensions

W260xH300XD330(30A) 高容量は大きくなる

function

Preheating to 400°C before soaking (this can be done by inserting it into hot water)

After soaking, the internal temperature is set and maintained at 950°C.

safety features

Earth leakage breaker with emergency stop button


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Latest Update 21 Jun 2024
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